Technical Specifications

Machining Capabilities

Complete specifications for our CNC machining services — tolerances, lead times, part sizes, and design guidelines.

±0.01mm PrecisionPharma-Grade FinishingDefence-Certified QCCAD File Support

Service Capabilities at a Glance

ServiceLead TimeToleranceMax Part SizeEquipment
CNC VMC Milling (3-Axis)
Metals & Plastics
3–7 working days±0.05mm standard / ±0.01mm precision600 × 400 × 400 mm3 VMC machines
CNC Turning / Lathe
Metals & Plastics
3–7 working days±0.01mmØ300mm × 600mm L1 CNC Lathe
Wire Cut EDM
All conductive metals
5–10 working days±0.005mm400 × 300 × 200 mm1 Wire Cut EDM
Die Sinking EDM
Hardened steels, carbide
5–10 working days±0.01mm300 × 200 × 200 mm1 EDM Machine
Conventional Machining
Metals
2–5 working days±0.1mmVariesFull conventional setup

* Lead times are estimates and may vary based on complexity and current capacity. Contact us for urgent orders.

Design for Manufacturability (DFM) Guidelines

Following these guidelines helps reduce machining cost, improve part quality, and speed up delivery.

Internal Corner Radii

Add fillets ≥ 0.5mm to internal corners to allow tool clearance. Larger radii = faster machining = lower cost.

Wall Thickness

Maintain minimum wall thickness of 0.5mm for metals, 1mm for plastics to prevent vibration and deflection during machining.

Hole Depth-to-Diameter Ratio

Keep depth-to-diameter ratio below 8:1 for standard drills. Deeper holes require special extended tools.

Thread Specification

Specify thread standard (M series, UNC, UNF), depth, and class of fit. We accommodate all standard and custom threads.

Tolerances

Only apply tight tolerances where functionally required. Tighter tolerances increase machining time and cost.

Surface Finish Callouts

Specify Ra value and apply only to functional surfaces. Leaving other surfaces as-machined reduces cost.

Undercuts

Design undercuts accessible with standard tooling. Notify us if special undercut tools are needed for your geometry.

Material Specification

Always specify material grade and heat treatment condition (T6, annealed, hardened etc.) on your drawing.

Free DFM Review: Upload your CAD file with your RFQ and our engineers will review your design for manufacturability and suggest cost-saving optimizations at no charge.

Frequently Asked Questions

What is CNC machining?

CNC (Computer Numerical Control) machining uses automated high-speed cutting tools guided by digital programs (G-code) to precisely shape metal or plastic from raw stock. It is highly accurate, repeatable, and suitable for both prototypes and production runs.

What tolerances can you achieve?

Standard CNC milling achieves ±0.05mm for metals. For precision fits, bores, and critical dimensions, we achieve ±0.01mm. Wire Cut EDM reaches ±0.005mm for hardened materials. All tolerances are inspection-verified.

What is the minimum order quantity?

We accept orders from 1 piece (prototype) to large production batches. There is no minimum order quantity — we serve both one-off prototypes for T-Works startups and repeat bulk orders for Bharat Biotech and BEL.

Do you accept CAD files?

Yes. We accept STEP, STP, IGES, DXF, DWG, and PDF drawing files. Upload your file with your RFQ and our engineers will review and confirm manufacturability within 24 hours.

What surface finishes are available?

As-machined (Ra 1.6μm), bead blast, anodize Type II/III, hard anodize, passivation, electropolish, powder coat, chrome/nickel plating, and custom finishes. See our Materials page for a full list.

Can you machine hardened steel?

Yes. Our Wire Cut EDM and Die Sinking EDM machines work with hardened steels (H13, D2, EN31 etc.) up to 60+ HRC. This is essential for mould cavities, punches, and tool room applications.

Do you provide quality inspection reports?

Yes. We provide dimensional inspection using precision measuring instruments. For critical pharma and defence components, we provide full inspection reports with material certificates.

What industries do you serve?

Pharma (Bharat Biotech, Sanofi, Gland Pharma), Defence (BEL, ECIL, BHEL, Avantel), Technology (Zen Technologies, T-Works), EV/Automotive, Medical, Aerospace, Energy, and Robotics.

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